数据驱动的变速器传感器故障诊断方法
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同济大学 汽车学院,上海 201804

作者简介:

吴光强(1965—),男,教授,博士生导师,工学博士,主要研究方向为变速器控制、整车控制、智能驾驶算法等。E-mail:wuguangqiang@tongji.edu.cn

中图分类号:

U461.91

基金项目:

国家自然科学基金(U1764259)


Data-driven Fault Diagnosis Method for Transmission Sensors
Author:
Affiliation:

School of Automotive Studies, Tongji University, Shanghai 201804, China

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    摘要:

    针对基于模型以及基于规则的故障诊断方法的局限性,运用数据驱动的方法对变速器传感器进行故障诊断。使用逐步回归算法建立传感器模型,将实际传感器输出与传感器模型输出相减得到残差序列;用小波包变换(WPT)对残差序列进行分解,提取节点的香农熵作为特征值;最后,用概率神经网络(PNN)对不同传感器故障的特征值进行识别。使用硬件在环仿真获取车辆行驶过程中的变速器信号对该方法进行验证。结果表明:该方法的诊断正确率达到98.50%,在不同的样本划分情况下诊断正确率变化很小。此外,还对其他多个变速器传感器进行了故障诊断,诊断正确率均在较高值,证明了该方法的普适性。

    Abstract:

    Aiming at the limitations of model-based and rule-based fault diagnosis methods, a data-driven fault diagnosis method for transmission sensors was proposed. First, a residual sequence was obtained between the output of actual sensor and the output of sensor model established by step-wise regression. Then, the residual sequence was decomposed by wavelet packet transform(WPT), and the Shannon entropy of each node was calculated as the feature values. Finally, a probabilistic neural network(PNN) was adopted to identify the feature values of different sensor faults. This method is verified by transmission signals from hardware-in-the-loop platform. Results indicate that the method has a diagnostic accuracy of 98.50%, and the diagnostic accuracy varies little under different sample divisions. In addition, the fault diagnoses of two speed sensors were also performed, and the diagnostic accuracy is at a relatively high value, which proves the applicability of the method.

    表 4 转速传感器的诊断结果对比Table 4
    图1 数据驱动的变速器传感器故障诊断方法流程Fig.1 Flow chart of data-driven diagnosis method for transmission sensors
    图2 WPT‒PNN结构Fig.2 Structure of WPT-PNN
    图3 PNN结构Fig.3 Structure of PNN
    图4 硬件在环仿真试验台架构Fig.4 Structure of hardware-in-the-loop platform
    图5 传感器典型故障表现形式Fig.5 Typical signal modes of sensor faults
    图6 实际传感器输出与传感器模型输出对比Fig.6 Comparison of actual sensor output and sensor model output
    图7 传感器正常与故障下的残差序列Fig.7 Residual sequence of normal and faulty sensors
    图8 诊断正确率随平滑因子变化的曲线Fig.8 Curve of diagnostic accuracy as a function of smoothing factor
    图9 不同方法下的诊断结果对比Fig.9 Comparison of diagnosis results between different methods
    图10 转速传感器的诊断结果对比Fig.10 Comparison of diagnosis results for speed sensors
    表 2 不同诊断结果对比Table 2
    表 3 不同样本划分下的诊断结果Table 3
    表 1 样本划分Table 1
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引用本文

吴光强,陶义超,曾翔.数据驱动的变速器传感器故障诊断方法[J].同济大学学报(自然科学版),2021,49(2):272~279

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  • 收稿日期:2020-06-11
  • 在线发布日期: 2021-03-18
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